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Breaking the Cost Pressure Cycle in Manufacturing: When Tungsten Carbide Prices Keep Rising

2025-08-15

In recent months, prices of tungsten carbide and other hard alloy raw materials have been climbing steadily. As a result, cutting tool prices have risen sharply, adding significant cost pressure to machining enterprises.

The most common immediate response? Trying to lower the purchase price of tools.
However, long-term practice and data show one clear truth:

Real cost reduction starts with focusing on the total cutting cost per finished part.




01 — Low Price ≠ Low Cost: A Full-Scope View of Cutting Tool Costs

The true cost of a cutting tool is not just its purchase price. It includes every direct and indirect cost incurred over its entire life cycle in production.
Key factors include:

1️⃣ Tool Life
How many qualified parts can the tool produce? A short-lived tool—no matter how cheap—may result in a higher cost per part.

2️⃣ Production Continuity & Efficiency
Stable tool life and reduced tool change frequency help maintain smooth production, minimize downtime, and improve output efficiency.

3️⃣ Product Quality Consistency
Stable cutting performance reduces rework and scrap rates, lowering overall production costs and ensuring consistent productivity.

Focusing solely on the lowest purchase price may lead to tools with short lifespans, unstable performance, and higher maintenance costs—ultimately increasing the total cost.

02 — You’re Not Just “Buying Tools,” You’re Buying Output

In the face of rising raw material prices, mindset shift is critical.

Procurement decisions should be based on “cost per unit of output”—the total cutting cost for producing a single qualified part.
In other words, stop asking:

“How much does this tool cost?”
and start asking:
“At what total cost can this tool help me produce a qualified part?”

This approach factors in purchase price, tool life, efficiency, and more—making cost control far more aligned with real production performance.

03 — Norway Tool Management: A Systematic Solution

To effectively control total cutting cost, manufacturers need a comprehensive, life-cycle tool management system.
Key components include:

1️⃣ Full Lifecycle Tool Management
From purchase, storage, issuance, use, regrinding, to disposal—monitor every stage to maximize tool value.



2️⃣ Smart Tool Management Hardware & Software
Utilize smart tool cabinets and management systems to track usage, life, and efficiency in real time, supporting data-driven decisions.

3️⃣ Process & Tool Optimization
Optimize cutting parameters and processes to extend tool life, improve machining efficiency, and maximize tool performance.

4️⃣ Collaborative Supply Chain & Value Co-Creation
Work with suppliers on a value-based partnership, optimizing tool solutions and services for continuous improvement.

Final Takeaway

Cost reduction is not a “price war.”
It’s a full-process value war.

At Norway, we help manufacturing companies build a structured, data-driven cutting tool management system—empowering them to take control of costs, boost machining efficiency, and achieve high-quality growth.

💬 Want to know how to build your total cutting cost management system?
Let’s connect and upgrade your tool management strategy together.

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