As digitalization transforms manufacturing, machining factories are placing unprecedented importance on data. Many have already collected, aggregated, and visualized tool-related data through comprehensive reports to support decision-making.
However, when it comes to improving efficiency, optimizing processes, or controlling costs, data reports alone often aren’t enough. Many factories are now at a turning point — from data display to data enablement. 🚀
🔄 01 – The Shift: From Report-Oriented to Asset-Oriented Thinking
Tool procurement, inventory, tool life, and consumption data...
Most factories already have them.
Yet we often hear:
“We’ve got the data, but the analysis doesn’t help us optimize.”
“We record every trial cut, but still have to redo it next time.”
“Reports look great — but don’t lead to action.”
It’s not about having more data — it’s about using it better.
The leap from report to asset is not just about formatting, but about building:
🧱 Structured knowledge
🔁 Reusability
🌐 Transferability
📉02 – Reports vs. Assets: What’s the Difference?
🔍 Aspect | 📑 Data Reports | 🧠 Data Assets |
---|---|---|
Main Purpose | Present current results | Support continuous improvement |
Usage | Manual review | System modeling and reuse |
Lifecycle | One-time use | Accumulates and evolves |
Value | Understand current state | Build organizational capability |
Reports show how things are; assets help improve how things will be.
💡03 – Four High-Value Data Assets for Tool Management
🧮 1) Workpiece-Driven Parameter Models
From functional tool selection to intelligent matching.
Use workpiece material, geometry, and machining type to recommend optimal tools and parameters — and reduce trial cuts with a reusable “Workpiece–Process–Parameter” model.
📚 2) Reusable Process Libraries
Don’t waste trial cuts — capture and reuse them.
Turn cutting records, strategy choices, and optimization experiences into a sharable process knowledge base.
📈 3) Tool Cost-Effectiveness Models
Beyond purchase price — model value per output.
Evaluate tools by actual lifespan, cycle time, and part quality to optimize selection and total cost.
⏱ 4) Smart Tool Life Strategies
From experience-based replacement to predictive changeovers.
Use wear data and lifetime trends to forecast failures, reduce unplanned downtime, and enhance production stability.
🌟 04 – Why Data Assets Matter
Because they’re:
✅ Reusable — reduce trial & error
✅ Transferable — empower new teams faster
✅ Foundational — essential for intelligent decisions
Most importantly: Data assets are a digital expression of your factory’s know-how.
Every model or structured record contributes to your long-term capability. 💪
🔧 05 – Knowhy’s Approach: Let Data Drive Value
At Knowhy, we go beyond dashboards.
Our tool management projects help customers:
📐 Structure raw data
🧠 Build knowledge-based models
📊 Transfer expertise across teams
We want every piece of tool data to be:
✅ The basis for continuous improvement
✅ A vessel for experience and know-how
✅ A true marker of digital maturity
✅ Conclusion
📊 Reports are helpful.
🧠 Assets are powerful.
🔧 Tool management digitalization isn’t just about visibility — it’s about actionability.
In today’s complex and competitive environment:
Only when data becomes an asset, does it unlock real value. 💼📈